Request Quote
Case Study  ·  Chemical Industry

Replacement of Eagle Burgmann Seal with AS92 – High Performance Upgrade in Chemical Plant

How Ashish Seals eliminated repeated seal failures with a precision-engineered AS92 Double Agitator Seal — delivering 1.5+ years of uninterrupted, zero-breakdown performance.

🛡️  Trusted Industrial Mechanical Seal Partner
30+ Years Engineering Expertise
5000+ Industrial Installations Across India
Trusted by Chemical, Pharma & Process Industries
Fast Turnaround (2–5 Days Execution)
Industry
Specialty Chemical Manufacturing – Dorf Ketal
Operations
Multi-Plant, India
Application
Reactor Agitator
Fluid Type
Hazardous Chemical
Seal Installed
AS92 Double Agitator
Execution Time
2 Days
Client Overview

A leading specialty chemical manufacturer, Dorf Ketal, was operating with an imported Eagle Burgmann agitator mechanical seal that failed during operation, causing immediate production risk.

The situation was critical as: The original supplier had no stock availability, Production downtime was increasing rapidly, and there was urgent need for a reliable replacement.

Problem Statement (Core Buyer Pain)

The client faced:

  • !
    Sudden failure of imported OEM seal
  • !
    No immediate replacement available
  • !
    High dependency on imported suppliers
  • !
    Risk of extended production shutdown

This is a common issue in:

  • Chemical plants using imported mechanical seals
  • Agitator and reactor systems
  • Critical process industries
Root Cause Analysis

Our engineering team conducted a rapid application-based evaluation, identifying:

01
Delay due to dependency on imported OEM supply
02
Lack of local engineered alternatives
03
Requirement for customized solution matching operating conditions
👉 The problem was not just failure — it was supply chain dependency + lack of fast engineering response
Solution Delivered

Within 2 days, we executed a precision-engineered replacement solution:

  • ✓
    Detailed application study
  • ✓
    Custom-engineered replacement solution
  • ✓
    Installation of AS92 Double Agitator Mechanical Seal

This ensured:

Immediate operational recovery Compatibility with existing system Improved performance reliability
📊 Before vs After Performance
Parameter Before (OEM Seal) After AS92 Installation
Availability Not Available Delivered in 2 Days
Seal Life Failed 1.5+ Years
Downtime High Eliminated
Dependency Imported Local Engineered Solution
Reliability Uncertain 100% Stable
⚙️ Technical Snapshot
Application
Reactor / Agitator System
Previous Seal
Eagle Burgmann Mechanical Seal
Replacement Seal
AS92 Double Agitator Mechanical Seal
Execution Time
2 Days
Additional Supply
DS71 Dry Running Mechanical Seal (Vacuum Pump)
Results & Performance
100% performance accuracy achieved
Continuous operation for 1.5+ years
Improved lifecycle vs imported OEM seal
Stable and reliable plant operation
💬 Client Validation

“The replacement was executed quickly and the performance has been excellent. The seal continues to operate reliably even after extended usage.”

— Maintenance Team, Dorf Ketal

🏭 Visual Representation of Application
Business Impact
🔁
Approved Across All Plants
Approved as registered vendor across all plants in India
🏭
Recommended for Projects
Recommended for project-level engineering work
🤝
Long-Term Relationship
Established long-term supply relationship
Extended Value Delivered

Following the success of AS92 installation: Supplied DS71 Dry Running Mechanical Seal for vacuum pump, achieved excellent performance in additional applications, and expanded scope from replacement to multi-product supply.

Why This Matters for Buyers

If you are facing:

  • Delays due to imported seal suppliers
  • High downtime due to unavailable OEM parts
  • Performance issues with standard seals
This case proves that locally engineered solutions can outperform imported OEM seals in both speed and performance
🔒 Risk Reduction Assurance

We ensure:

🔬
Fast response for critical failures
Every solution starts with a thorough analysis of your specific process conditions — not a generic fix.
📋
Application-specific engineering
We identify root causes before installation so the right solution is applied the first time.
🛠️
Reliable local support and supply
Reducing dependency and operational risk for reliable and consistent performance.
Reducing dependency and operational risk
🎯 Call to Action

Need urgent replacement for imported mechanical seals?

Get: Fast delivery (2–5 days), Custom-engineered solutions, Proven industrial performance

👉 Request Immediate Support / RFQ
🔍 FAQ (SEO + Voice Search Optimised)
Yes, with proper engineering, local solutions can match or exceed OEM performance.
Typically within 2–5 working days depending on application.
It is customized based on application requirements.
Faster delivery, lower cost, and better support.
No, in many cases performance improves with engineered solutions.
It operates without lubrication in vacuum or dry conditions.
Yes, urgent support is available for critical breakdowns.
Switch to reliable, application-engineered local solutions.
🔗 Internal Linking (Implement on Website)
AS92 Double Mechanical Seal → Product Page DS71 Dry Running Seal → Product Page Mechanical Seal Replacement → Service Page Chemical Industry Solutions → Industry Page
🔐 Confidentiality Note: Client-specific technical details available on request for serious buyers and project discussions.  Contact us →